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When Is a Hydraulic Cylinder Repair Worthwhile?

November 15, 2022

Hydraulic cylinders are a critical component of machines in various industries, from restaurants to manufacturing. When they go out, it can result in the entire operation coming to a standstill, which calls for hydraulic cylinder repair. Here are four aspects to consider when you're deciding between a repair or a new purchase.

1. Consider Cost

According to Fluid Power World, hydraulic cylinder repair is the best option when the repair cost isn't more than 70% of the cost of a new part. Owners need to estimate how much it would cost to purchase a new hydraulic cylinder and have it installed. Then, compare that cost to the cost of hydraulic cylinder repair. If repair is cheaper than 70% of the replacement cost, it's better to opt for repairing the part. However, if both costs are equal, owners are better off purchasing a new part.

2. Examine the Expiration Date

A hydraulic cylinder will only last so long, so it's bound to break down. After hydraulic cylinder repair, the part is more likely to break again. Consider how old the part is and how often it has been repaired. If the part is well past the expiration date and has been repaired multiple times, it's time to invest in a new one.

3. Consider the Difficulty of Finding a Replacement

Hydraulic cylinders come in all shapes, sizes, and brands. Some are easy to find replacements for. However, older models will be harder to come by, and they might be more expensive as a result. If it's challenging to find a replacement, hydraulic repair makes more sense. There are always companies for hydraulic repair, regardless of the equipment's make, model, or size.

4. Examine Why the Cylinder Broke

If you find that you're constantly replacing hydraulic cylinders, it's a better idea to opt for hydraulic cylinder repair. This will be more cost-effective in the long run. Mechanics can provide valuable insight into why cylinders keep breaking, too. It may be that you're overusing them, or it could be something else on the machine that's the root cause of the problem.


When a hydraulic cylinder fails, hydraulic cylinder repair may be a better idea than a replacement. Always consider the above points when deciding if you need hydraulic cylinder repair. Contact Crown Hydraulics today to learn more!

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